Modeling the Vertical Spincasting of Large Bimetallic Rolling Mill Rolls

In order to take into account the dynamic effects of molten metal during solidification, a methodology is presented to interface a metal solidification solver (coupled thermal mechanical metallurgical finite elements solver) with a specifically developed flow dynamics solver. (flow dynamics and thermics finite volume solver) The numerical set of tools is designed to be used for the simulation of bimetallic hot rolling mill rolls vertical spincasting. Modeling the industrial process for these products imply certain specifications on the numerical methods used, mainly due to the size of the geometrical domain, low Rossby & Ekman numbers, and a
high Reynolds number.