Small-scale and scale-up bioleaching of Li, Co, Ni, Mn from spent lithium-ion batteries

Panda, Sandeep; Dembele Seydou; Mishra Srabani; Akcil, Ata; Agcasulu, İsmail; Hazrati, Edris; Tuncuk, Aysenur; Malavasi, Pierre; Gaydardzhiev, Stoyan

doi:10.1002/jctb.7609

Request a copy

Article (Scientific journals)

Small-scale and scale-up bioleaching of Li, Co, Ni, Mn from spent lithium-ion batteries

Panda, Sandeep; Dembele Seydou; Mishra Srabani et al.

2024 • In Journal of Chemical Technology and Biotechnology

Peer Reviewed verified by ORBi Dataset

Permalink
https://hdl.handle.net/2268/313603

DOI
10.1002/jctb.7609

Files (1)Send to Details Statistics Bibliography Similar publications

Files

Full Text

J of Chemical Tech Biotech.pdf

Embargo Until 01/Feb/2025 - Author postprint (3.54 MB)

Request a copy

All documents in ORBi are protected by a user license.

Send to

RIS BibTex APA Chicago Permalink X Linkedin

Details

Keywords :

acidophlic mixed culture; bioleaching; LiBs; thermal treatment

Abstract :

[en] BACKGROUND: A bioleaching process could offer the advantage of higher metal recovery in a sustainable manner even from LIB samples with very low metal concentrations. In recent years, there has been a significant increase in the use of secondary resources such as LIBs for various purposes including transportation, large scale energy storage and use in portable devices. RESULTS: The adaptation of the mixed culture acidophilic microorganism to LIB allowed the setting of 0.5% of the pulp density. The maximum metal dissolution by bioleaching in the 1L bioreactor for the as-received and thermally treated samples was found to be Li (67% & 49%), Co (81% & 86%), Ni (99% & 87%) and Mn (86% & 75%). Similarly, on the 10L scale, the dissolutions observed were: Li (80% & 67%), Co (75%), Ni (91% & 88%), Mn (63% & 75%) for the as-received and heat-treated samples respectively. CONCLUSION: Parameters such as particle size, leaching time, pH and Fe2+ affect the efficiency of acidophilic bioleaching of Li, Co, Ni and Mn from spent lithium-ion batteries.

Disciplines :

Geological, petroleum & mining engineering

Author, co-author :

Panda, Sandeep

Dembele Seydou

Mishra Srabani

Akcil, Ata

Agcasulu, İsmail

Hazrati, Edris

Tuncuk, Aysenur

Malavasi, Pierre

Gaydardzhiev, Stoyan ; Université de Liège - ULiège > Département ArGEnCo > Traitement et recyclage des matières minérales (y compris les sols)

Language :

English

Title :

Small-scale and scale-up bioleaching of Li, Co, Ni, Mn from spent lithium-ion batteries

Publication date :

2024

Journal title :

Journal of Chemical Technology and Biotechnology

ISSN :

0268-2575

Publisher :

John Wiley & Sons, Hoboken, United States - New Jersey

Peer reviewed :

Peer Reviewed verified by ORBi

Data Set :

10.1002/jctb.7609

Available on ORBi :

since 22 February 2024

Statistics

Number of views

47 (4 by ULiège)

Number of downloads

1 (0 by ULiège)

More statistics

Scopus citations^®

Scopus citations^®
without self-citations

OpenAlex citations

Bibliography

Mishra S, Panda S, Akcil A, Dembele S and Agcasulu I, A review on chemical versus microbial leaching of electronic wastes with emphasis on base metals dissolution. Minerals 11:1255 (2021).
Cui J and Zhang L, Metallurgical recovery of metals from electronic waste: a review. J Hazard Mater 158:228–256 (2008).
Moosakazemi F, Ghassa S, Jafari M and Chelgani SC, Bioleaching for recovery of metals from spent batteries – a review. Miner Process Extr Metall Rev 43:1–11 (2022).
Dalini A, Karimi EG, Zandevakili S and Goodarzi M, A review on environmental, economic, and hydrometallurgical processes of recycling spent lithium-ion batteries. Miner Process Extr Metall Rev 42:451–472 (2022).
Zhang Y, Wang W, Hu J, Zhang T and Xu S, Stepwise recovery of valuable metals from spent lithium ion batteries by controllable reduction and selective leaching and precipitation. ACS Sustainable Chem Eng 8:15496–15506 (2020).
Alves Dias P, Blagoeva D, Pavel C and Arvanitidis N, Cobalt: demand-supply balances in the transition to electric mobility. JRC Science for policy report (2018). https://publications.jrc.ec.europa.eu/repository/bitstream/JRC112285/jrc112285_cobalt.pdf (2018).
Windisch-Kern S, Gerold E, Nigl TP, Jandric A, Altendorfer M, Rutrecht B et al., Recycling chains for lithium-ion batteries: a critical examination of current challenges, opportunities and process dependencies. Waste Manage 138:125–139 (2022).
Kwon O and Sohn I, Fundamental thermokinetic study of a sustainable lithium-ion battery pyrometallurgical recycling process. Resour Conserv Recycl 158:104809 (2020).
Chen Y, Shi P, Chang D, Jie Y, Yang S, Wu G et al., Selective extraction of valuable metals from spent EV power batteries using sulfation roasting and two-stage leaching process. Sep Purif Technol 258:118078 (2021).
Piro NS, Mohammed AS, Hamad SM and Kurda R, Electrical conductivity, microstructures, chemical compositions, and systematic multivariable models to evaluate the effect of waste slag smelting (pyrometallurgical) on the compressive strength of concrete. Environ Sci Pollut Res 29:68488–68521 (2022).
Zhou LF, Yang D, Du T, Gong H and Luo WB, The current process for the recycling of spent lithium ion batteries. Front Chem 8:578044 (2020).
Kim J, Kim H, Jeong W and Baek K, Enhanced-oxidation of sulfanilamide in groundwater using combination of calcium peroxide and pyrite. J Hazard Mater 419:126514 (2021).
Su F, Zhou X, Liu X, Yang J, Tang J, Yang W et al., Efficient recovery of valuable metals from spent lithium-ion batteries by pyrite method with hydrometallurgy process. Chem Eng J 455:140914 (2023).
Nshizirungu T, Rana MM, Jo Y and Park J, Rapid leaching and recovery of valuable metals from spent lithium ion batteries (LIBs) via environmentally benign subcritical nickel-containing water over chlorinated polyvinyl chloride. J Hazard Mater 396:122667 (2020).
Gupta S, Pant KK and Corder G, An environmentally benign closed-loop process for the selective recovery of valuable metals from industrial end-of-life lithium-ion batteries. Chem Eng J 446:137397 (2022).
Liang Z, Ding X, Cai C, Peng G, Hu J, Yang X et al., Acetate acid and glucose assisted subcritical reaction for metal recovery from spent lithium-ion batteries. J Clean Prod 369:133281 (2022).
Mishra S, Panda S, Akcil A and Dembele S, Biotechnological avenues in mineral processing: fundamentals, applications and advances in bioleaching and bio-beneficiation. Miner Process Extr Metall Rev 44:22–51 (2023).
Roy JJ, Cao B and Madhavi S, A review on the recycling of spent lithium-ion batteries (LIBs) by the bioleaching approach. Chemosphere 282:130944 (2021).
Biswal BK, Jadhav UU, Madhaiyan M, Ji L, Yang EH and Cao B, Biological leaching and chemical precipitation methods for recovery of Co and Li from spent lithium-ion batteries. ACS Sustainable Chem Eng 6:12343–12352 (2018).
Ghassa S, Farzanegan A, Gharabaghi M and Abdollahi H, Novel bioleaching of waste lithium ion batteries by mixed moderate thermophilic microorganisms, using iron scrap as energy source and reducing agent. Hydrometallurgy 197:105465 (2020).
Liao X, Ye M, Liang J, Li S, Liu Z, Deng Y et al., Synergistic enhancement of metal extraction from spent Li-ion batteries by mixed culture bioleaching process mediated by ascorbic acid: performance and mechanism. J Clean Prod 380:134991 (2022).
Panda S, Magnetic separation of ferrous fractions linked to improved bioleaching of metals from waste-to-energy incinerator bottom ash (IBA): a green approach. Environ Sci Pollut Res 27:9475–9489 (2020).
Bouzahzah H, Benzaazoua M, Mermillod-Blondin R and Pirard E, A novel procedure for polished section preparation for automated mineralogy avoiding internal particle settlement. In Proceedings of the 12th International Congress for Applied Mineralogy (ICAM), Istanbul, Turkey, 10–12, (2015, August).
Panda S, Parhi PK, Nayak BD, Pradhan N, Mohapatra UB and Sukla LB, Two step meso-acidophilic bioleaching of chalcopyrite containing ball mill spillage and removal of the surface passivation layer. Bioresour Technol 130:332–338 (2013).
Erust C, Akcil A, Tuncuk A and Panda SK, Intensified acidophilic bioleaching of multi-metals from waste printed circuit boards (WPCBs) of spent mobile phones. J Chem Technol Biotechnol 95:2272–2285 (2020).
Bajestani MI, Mousavi SM and Shojaosadati SA, Bioleaching of heavy metals from spent household batteries using Acidithiobacillus ferrooxidans: statistical evaluation and optimization. Sep Purif Technol 132:309–316 (2014).
Heydarian A, Mousavi SM, Vakilchap F and Baniasadi M, Application of a mixed culture of adapted acidophilic bacteria in two-step bioleaching of spent lithium-ion laptop batteries. J Power Sources 378:19–30 (2018).
Mishra D, Kim D, Ralph DE, Ahn J and Rhee YH, Bioleaching of metals from spent lithium ion secondary batteries using Acidithiobacillus ferrooxidans. Waste Manage 28:333–338 (2008).
Naseri T, Bahaloo-Horeh N and Mousavi SM, Bacterial leaching as a green approach for typical metals recovery from end-of-life coin cell batteries. J Clean Prod 220:483–492 (2019).
Liu X, Liu H, Wu W, Zhang X, Gu T, Zhu M et al., Oxidative stress induced by metal ions in bioleaching of LiCoO2 by an acidophilic microbial consortium. Front Microbiol 10:3058 (2020).
Zeng G, Deng X, Luo S, Luo X and Zou J, A copper-catalyzed bioleaching process for enhancement of cobalt dissolution from spent lithium-ion batteries. J Hazard Mater 199–200:164–169 (2012).
Xin Y, Guo X, Chen S, Wang J, Wu F and Xin B, Bioleaching of valuable metals Li, Co, Ni and Mn from spent electric vehicle Li-ion batteries for the purpose of recovery. J Clean Prod 116:249–258 (2016).
Liao X, Ye M, Liang J, Jian J, Li S, Gan Q et al., Comprehensive insights into the gallic acid assisted bioleaching process for spent LIBs: relationships among bacterial functional genes, Co (III) reduction and metal dissolution behavior. J Hazard Mater 447:130773 (2023).
Priya A and Hait S, Extraction of metals from high grade waste printed circuit board by conventional and hybrid bioleaching using Acidithiobacillus ferrooxidans. Hydrometallurgy 177:132–139 (2018).
Roy JJ, Madhavi S and Cao B, Metal extraction from spent lithium-ion batteries (LIBs) at high pulp density by environmentally friendly bioleaching process. J Clean Prod 280:124242 (2021).
Zhao H, Wang J, Yang C, Hu M, Gan X, Tao L et al., Effect of redox potential on bioleaching of chalcopyrite by moderately thermophilic bacteria: An emphasis on solution compositions. Hydrometallurgy 151:141–150 (2015).
Boxall NJ, Cheng KY, Bruckard WJ and Kaksonen AH, Application of indirect non-contact bioleaching for extracting metals from waste lithium-ion batteries. J Hazard Mater 360:504–551 (2018).
Park J, Han Y, Lee E, Choi U, Yoo K, Song YK et al., Bioleaching of highly concentrated arsenic mine tailings by Acidithiobacillus ferrooxidans. Sep Purif Technol 133:291–296 (2014).
Panda SK, Akcil A, Pradhan N and Deveci HA, Current scenario of chalcopyrite bioleaching: a review on the recent advances to its heap-leach technology. Bioresour Technol 196:694–706 (2015).
Bahaloo-Horeh N, Vakilchap F and Mousavi SM, Bio-hydrometallurgical methods for recycling spent lithium-ion batteries, in Recycling of Spent Lithium-Ion Batteries, ed. by An L. Springer, Cham (2019).
Gu T, Rastegar SO, Mousavi SM, Li M and Zhou M, Advances in bioleaching for recovery of metals and bioremediation of fuel ash and sewage sludge. Bioresour Technol 261:428–440 (2018).
Liu D, Shi H, Chen G, Zhang X, Gu T, Zhu M et al., Strategies for anti-oxidative stress and anti-acid stress in bioleaching of LiCoO2 using an acidophilic microbial consortium. Extremophiles 26:22 (2022).
Xin B, Jiang WF, Aslam HM, Zhang K, Liu C, Wang R et al., Bioleaching of zinc and manganese from spent Zn-Mn batteries and mechanism exploration. Bioresour Technol 106:147–153 (2012).
Wu W, Liu X, Zhang X, Li X, Qiu Y, Zhu M et al., Mechanism underlying the bioleaching process of LiCoO2 by sulfur-oxidizing and iron-oxidizing bacteria. J Biosci Bioeng 128:344–354 (2019).
Xin B, Zhang D, Zhang X, Xia Y, Wu F, Chen S et al., Bioleaching mechanism of Co and Li from spent lithium-ion battery by the mixed culture of acidophilic sulfur-oxidizing and iron-oxidizing bacteria. Bioresour Technol 100:6163–6169 (2009).
Moazzam P, Boroumand Y, Rabiei P, Baghbaderani SS, Mokarian P, Mohagheghian F et al., Lithium bioleaching: An emerging approach for the recovery of Li from spent lithium ion batteries. Chemosphere 277:130196 (2021).
Abhilash P, Pandey BD and Natarajan KA eds, Microbiology for Minerals, Metals, Materials and the Environment, 1st edn. CRC Press, Boca Raton (2015).
Valix M, Bioleaching of electronic wastes: milestones and challenges, in Current Developments in Biotechnology and Bioengineering. Elsevier, Amsterdam, pp. 407–442 (2017).