Electrical and electronic engineering; Micro-optics; Actuation displacement; Design Methodology; Fabrication tolerances; Freeform geometry; Large displacements; Low actuation voltage; Micro gripper; Micro-objects; Near-optimal; Performance; Atomic and Molecular Physics, and Optics; Materials Science (miscellaneous); Condensed Matter Physics; Industrial and Manufacturing Engineering
Abstract :
[en] This paper describes a novel electrostatically actuated microgripper with freeform geometries designed by a genetic algorithm. This new semiautomated design methodology is capable of designing near-optimal MEMS devices that are robust to fabrication tolerances. The use of freeform geometries designed by a genetic algorithm significantly improves the performance of the microgripper. An experiment shows that the designed microgripper has a large displacement (91.5 μm) with a low actuation voltage (47.5 V), which agrees well with the theory. The microgripper has a large actuation displacement and can handle micro-objects with a size from 10 to 100 μm. A grasping experiment on human hair with a diameter of 77 μm was performed to prove the functionality of the gripper. The result confirmed the superior performance of the new design methodology enabling freeform geometries. This design method can also be extended to the design of many other MEMS devices.
Disciplines :
Electrical & electronics engineering
Author, co-author :
Wang, Chen ; Université de Liège - ULiège > Montefiore Institute of Electrical Engineering and Computer Science ; College of Optical Science and Engineering, Zhejiang University, Hangzhou, China ; ESAT-MNS, University of Leuven, Leuven, Belgium
Wang, Yuan ; Université de Liège - ULiège > Département d'électricité, électronique et informatique (Institut Montefiore) > Systèmes microélectroniques intégrés ; PGMF and School of Physics, Huazhong University of Science and Technology, Wuhan, China
Fang, Weidong; College of Optical Science and Engineering, Zhejiang University, Hangzhou, China
Song, Xiaoxiao; PGMF and School of Physics, Huazhong University of Science and Technology, Wuhan, China
Quan, Aojie; ESAT-MNS, University of Leuven, Leuven, Belgium
Gidts, Michiel; ESAT-MNS, University of Leuven, Leuven, Belgium
Zhang, Hemin; ESAT-MNS, University of Leuven, Leuven, Belgium
Liu, Huafeng ; PGMF and School of Physics, Huazhong University of Science and Technology, Wuhan, China
Bai, Jian; College of Optical Science and Engineering, Zhejiang University, Hangzhou, China
Sadeghpour, Sina; ESAT-MNS, University of Leuven, Leuven, Belgium
Kraft, Michael ; Université de Liège - ULiège > Département d'électricité, électronique et informatique (Institut Montefiore) > Systèmes microélectroniques intégrés ; ESAT-MNS, University of Leuven, Leuven, Belgium
Language :
English
Title :
Design of a large-range rotary microgripper with freeform geometries using a genetic algorithm.
This research was funded by the Science Challenge Project, grant no. TZ2016006-0502-02, and the National Key Research and Development Program of China, grant no. 2021YFB3201603.
Thornell, G., Bexell, M., Schweitz, J.-Å. & Johansson, S. Design and fabrication of a gripping tool for micromanipulation. Sens. Actuators A 53, 428–433 (1996). DOI: 10.1016/0924-4247(96)01146-6
Ansel, Y., Schmitz, F., Kunz, S., Gruber, H. & Popovic, G. Development of tools for handling and assembling microcomponents. J. Micromech. Microeng. 12, 430 (2002). DOI: 10.1088/0960-1317/12/4/315
Chu, L. L. & Gianchandani, Y. B. A micromachined 2D positioner with electrothermal actuation and sub-nanometer capacitive sensing. J. Micromech. Microeng. 13, 279 (2003). DOI: 10.1088/0960-1317/13/2/316
Somà, A. et al. Design and experimental testing of an electro-thermal microgripper for cell manipulation. Microsyst. Technol. 24, 1053–1060 (2018). DOI: 10.1007/s00542-017-3460-3
Xu, Q. Precision position/force interaction control of a piezoelectric multimorph microgripper for microassembly. IEEE Trans. Autom. Sci. Eng. 10, 503–514 (2013). DOI: 10.1109/TASE.2013.2239288
Kim, D.-H., Lee, M. G., Kim, B. & Sun, Y. A superelastic alloy microgripper with embedded electromagnetic actuators and piezoelectric force sensors: a numerical and experimental study. Smart Mater. Struct. 14, 1265 (2005). DOI: 10.1088/0964-1726/14/6/019
AbuZaiter, A., Nafea, M. & Ali, M. S. M. Development of a shape-memory-alloy micromanipulator based on integrated bimorph microactuators. Mechatronics 38, 16–28 (2016). DOI: 10.1016/j.mechatronics.2016.05.009
Hao, Y., Yuan, W., Zhang, H., Kang, H. & Chang, H. A rotary microgripper with locking function via a ratchet mechanism. J. Micromech. Microeng. 26, 015008 (2015). DOI: 10.1088/0960-1317/26/1/015008
Crescenzi, R., Balucani, M. & Belfiore, N. P. Operational characterization of CSFH MEMS technology based hinges. J. Micromech. Microeng. 28, 055012 (2018). DOI: 10.1088/1361-6439/aaaf31
Chang, H. et al. A rotary comb-actuated microgripper with a large displacement range. Microsyst. Technol. 20, 119–126 (2014). DOI: 10.1007/s00542-013-1737-8
Nielson, G. N. & Barbastathis, G. Dynamic pull-in of parallel-plate and torsional electrostatic MEMS actuators. J. Microelectromech. Syst. 15, 811–821 (2006). DOI: 10.1109/JMEMS.2006.879121
Wang, C. et al. Micromachined accelerometers with sub-µg/√ Hz noise floor: a review. Sensors 20, 4054 (2020). DOI: 10.3390/s20144054
Howell, L. L. In 21st Century Kinematics 189–216 (Springer, 2013).
Middlemiss, R. et al. Measurement of the Earth tides with a MEMS gravimeter. Nature 531, 614–617 (2016). DOI: 10.1038/nature17397
Boom, B. A. et al. In 2017 IEEE 30th International Conference on Micro Electro Mechanical Systems (MEMS). 33–36 (IEEE).
Khan, S. & Ananthasuresh, G. Improving the sensitivity and bandwidth of in-plane capacitive microaccelerometers using compliant mechanical amplifiers. J. Microelectromech. Syst. 23, 871–887 (2014). DOI: 10.1109/JMEMS.2014.2300231
Krishnan, G. & Ananthasuresh, G. K. Evaluation and Design of Displacement-Amplifying Compliant Mechanisms for Sensor Applications. ASME. J. Mech. Des. 130, 102304 (2008). DOI: 10.1115/1.2965599
Pedersen, C. B. & Seshia, A. A. On the optimization of compliant force amplifier mechanisms for surface micromachined resonant accelerometers. J. Micromech. Microeng. 14, 1281 (2004). DOI: 10.1088/0960-1317/14/10/001
Cao, L., Dolovich, A. T., Schwab, A. L., Herder, J. L. & Zhang, W. Toward a unified design approach for both compliant mechanisms and rigid-body mechanisms: module optimization. J. Mech. Des. 137, 122301 (2015). DOI: 10.1115/1.4031294
Wang, C. et al. Design of freeform geometries in a MEMS accelerometer with a mechanical motion preamplifier based on a genetic algorithm. Microsyst. Nanoeng. 6, 1–15 (2020). DOI: 10.1038/s41378-019-0121-y
COMSOL, https://www.comsol.com/. Accessed 23 May 2020.
Beyeler, F. et al. Monolithically fabricated microgripper with integrated force sensor for manipulating microobjects and biological cells aligned in an ultrasonic field. J. Microelectromech. Syst. 16, 7–15 (2007). DOI: 10.1109/JMEMS.2006.885853
Chen, T., Sun, L., Chen, L., Rong, W. & Li, X. A hybrid-type electrostatically driven microgripper with an integrated vacuum tool. Sens. Actuators A 158, 320–327 (2010). DOI: 10.1016/j.sna.2010.01.001
Piriyanont, B., Fowler, A. G. & Moheimani, S. R. Force-controlled MEMS rotary microgripper. J. Microelectromech. Syst. 24, 1164–1172 (2015). DOI: 10.1109/JMEMS.2015.2388539
Bazaz, S. A., Khan, F. & Shakoor, R. I. Design, simulation and testing of electrostatic SOI MUMPs based microgripper integrated with capacitive contact sensor. Sens. Actuators A 167, 44–53 (2011). DOI: 10.1016/j.sna.2010.12.003
Sari, I., Zeimpekis, I. & Kraft, M. A dicing free SOI process for MEMS devices. Microelectron. Eng. 95, 121–129 (2012). DOI: 10.1016/j.mee.2012.02.004
Yeh, J. A., Chen, C.-N. & Lui, Y.-S. Large rotation actuated by in-plane rotary comb-drives with serpentine spring suspension. J. Micromech. Microeng. 15, 201 (2004). DOI: 10.1088/0960-1317/15/1/028
Senturia, S. D. Microsystem Design (Springer Science & Business Media, 2007).
Liu, Y., Li, J., Zhang, Z., Hu, X. & Zhang, W. Experimental comparison of five friction models on the same test-bed of the micro stick-slip motion system. Mech. Sci. 6, 15–28 (2015). DOI: 10.5194/ms-6-15-2015
Volland, B., Heerlein, H. & Rangelow, I. Electrostatically driven microgripper. Microelectron. Eng. 61, 1015–1023 (2002). DOI: 10.1016/S0167-9317(02)00461-6
Piriyanont, B. & Moheimani, S. R. MEMS rotary microgripper with integrated electrothermal force sensor. J. Microelectromech. Syst. 23, 1249–1251 (2014). DOI: 10.1109/JMEMS.2014.2353034
Xu, Q. Design of a large-range compliant rotary micropositioning stage with angle and torque sensing. IEEE Sens. J. 15, 2419–2430 (2014). DOI: 10.1109/JSEN.2014.2377779