Doctoral thesis (Dissertations and theses)
Properties and Applications of Polymer-Infiltrated Ceramic Network Materials
Eldafrawy, Maher
2019
 

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Keywords :
Polymer-infiltrated ceramic network; dispersed fillers; resin cement; CAD-CAM; high- temperature high-pressure; notchless triangular prism test; interfacial fracture toughness; biomimetic; minimally-invasive dentistry; worn dentition; implant dentistry.
Abstract :
[en] Computer-aided design and manufacturing (CAD-CAM) materials are gaining popularity in the field of restorative dentistry. Among recently developed materials are polymerinfiltrated ceramic network (PICN) materials, a sub-class of CAD-CAM composites, comprised of 75 vol% sintered glass-ceramic network that is secondarily infiltrated with monomers and polymerized under high-temperature and pressure; whereas the other sub-class of CAD-CAM composites, dispersed fillers (DF), consist of inorganic fillers classically incorporated by mixing in an organic matrix that is secondarily polymerized under high-temperature. The first objective of this work was to use fracture mechanics, particularly the notchless triangular prism (NTP) specimen fracture toughness test to: 1) evaluate the interfacial fracture toughness (IFT) of a resin composite luting agent (RCLA) with PICNs, represented by an experimental and a commercial PICN (Vita Enamic), versus DF materials. Lithium disilicate glass-ceramic (IPS e.max CAD, EMX) was also tested as a gold standard for comparison. Samples were pretreated with hydrofluoric acid (HF) or gritblasting (GR), and the results were correlated with the developed interfacial area ratio (Sdr) of representative samples subjected to the same pretreatment procedures. 2) Evaluate the influence of silane on the IFT of RCLA with PICN and DF after HF and GR, and correlate the results with the Sdr and surface wettability of representative samples. The results showed that the IFT of PICNs was significantly superior to DF, and IFT of etched experimental PICN was significantly higher than EMX. In addition, there was a strong correlation between the IFT and the Sdr of the representative samples, PICNs demonstrating significantly higher surface roughness than DF when pretreated. These results highlighted the importance of material microstructure and then class (DF vs PICN) on the bonding interface performance. Etching of PICN led to the selective dissolution of the glass-ceramic at the surface, creating an original polymer-based honeycomb structure that promoted the micromechanical retention of RCLA. This micromechanical retention is enhanced by the application of silane, which allows RCLA penetration in surface roughness. On the other hand, IFT of DF was not influenced by silane, regardless of the surface pretreatment, which was less effective in creating surface roughness. The second objective was to introduce of a functionally-graded (FG) PICN block as a biomimetic material for CAD-CAM prostheses. FG-PICN is characterized by a gradient of mechanical and optical properties, in which the surface properties resemble the hardness and modulus of enamel, while the deeper layers resemble those of dentin. The flexural strength values at the dentin-like layer was similar to glass-ceramic EMX and flexural load energy was significantly higher than EMX and monolithic zirconia. These properties couldpromote occlusal stress absorbance in treatment of patients with bruxism, such as worn dentition cases, and on implant restorations. Finally, the third objective was to participate in two clinical studies performed following new treatment protocols developed with commercial PICN; a minimally invasive approach of worn dentition treatment with Vita Enamic bonded restorations; the “One-step No-prep” protocol and a novel approach for restoring a missing posterior tooth with immediate loading of an implant and a final crown made of PICN in a single visit; the “One-tooth One-time, 1T1T” protocol. The restorations success rate after 2 years was high (93.75% for the former and 90% for the latter), highlighting some edge chipping in the first study, and debonding from the ti-base in the second. In conclusion, PICNs show a promising potential to be used in a variety of restorative applications, especially in minimally invasive dentistry, such as demonstrated in novel clinical applications of Vita Enamic. Indeed, in vitro studies highlighted the superiority of PICN, particularly the new PICN generation, to DF and lithium disilicate glass-ceramic in terms of IFT with RCLA. In addition, the original gradient of mechanical properties of the FG-PICN, opens the door for restorations with an improved bio-mechanical behavior compared to other CAD-CAM materials available on the market. Future perspectives include fatigue tests and clinical studies with experimental PICN materials.
Research center :
d‐BRU - Dental Biomaterials Research Unit - ULiège
Disciplines :
Dentistry & oral medicine
Author, co-author :
Eldafrawy, Maher ;  Université de Liège - ULiège > Faculté de Médecine > Bac. sc. dent.
Language :
English
Title :
Properties and Applications of Polymer-Infiltrated Ceramic Network Materials
Defense date :
09 December 2019
Institution :
University of Liege [Institute of Dentistry], Liege, Belgium
Degree :
Doctor in Dental Science
Promotor :
MAINJOT, Amélie  ;  Université de Liège - ULiège > Dental biomaterials research unit (d-BRU) ; Centre Hospitalier Universitaire de Liège - CHU > > Service prothèse fixée
Sadoun, Michael;  Majeb Sprl.
President :
VANHEUSDEN, Alain ;  Université de Liège - ULiège > Dental biomaterials research unit (d-BRU) ; Centre Hospitalier Universitaire de Liège - CHU > > Service prothèse fixée
Secretary :
Jérôme, Christine  ;  Université de Liège - ULiège > Complex and Entangled Systems from Atoms to Materials (CESAM)
Jury member :
Hoebeke, Maryse  ;  Université de Liège - ULiège > Complex and Entangled Systems from Atoms to Materials (CESAM)
Van Meerbeek, Bart;  KU Leuven - Katholieke Universiteit Leuven
Ruse, Dorin;  UBC - University of British Columbia
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