Finite element thermo-mechanical model of continuous steel casting

Problems in continuous casting of steel are numerous and have been leading producers to find ever more efficient solutions. Wa have developed a thermomechanical model of continuous casting, using a non-linear finite element code. Since a complete 3D discretization seemed impossible, the model has been based on a generalized plane strain state (2D1/2) and it includes at the same time thermal exchanges, mechanical behaviour of steel at very high temperature, the ferrostatic pressure and contact between the strand and the machine. This paper presents some results of two industrial applications. First results tend to prove the importance of some process factors (such as the mould taper) and local defects of the machine on the quality of cast products, according with observations.