Keywords :
cavity modes; high-speed low-pressure turbine; hub cavity instabilities; shroud cavity instabilities; shrouded blades; unsteady field; Cavity mode; High Speed; High-speed low-pressure turbine; Hub cavity instability; Low-pressure turbines; Rim seals; Shroud cavity instability; Shrouded blades; Turbine stages; Unsteady fields; Aerospace Engineering; Energy Engineering and Power Technology; Mechanical Engineering
Abstract :
[en] This study investigates the time-resolved aerodynamics in the cavity regions of a full-scale, high-speed, low-pressure turbine stage representative of geared turbofan engines. The turbine stage is tested in the von Karman Institute’s short-duration rotating facility at different purge rates (PR) injected through the upstream hub cavity. Spectra from the shroud and downstream hub cavity show perturbations linked to blade passing frequency and rotor speed. Asynchronous flow structures associated with ingress/egress mechanisms are observed in the rim seal of the purged cavity. At 0% PR, the ingress region extends to the entire rim seal, and pressure fluctuations are maximized. At 1% PR, the instability is suppressed and the cavity is sealed. At 0.5%, the rim-seal instability exhibits multiple peaks in the spectra, each corresponding to a state of the instability. Kelvin–Helmholtz instabilities are identified as trigger mechanisms. A novel technique based on the properties of the cross-power spectral density is developed to determine the speed and wavelength of the rotating structures, achieving higher precision than the commonly used cross-correlation method. Moreover, unlike the standard methodology, this approach allows researchers to calculate the structure characteristics for all the instability states. Spectral analysis at the turbine outlet shows that rim-seal-induced instabilities propagate into regions occupied by secondary flows. A methodology is proposed to quantify the magnitude of the induced fluctuations, showing that the interaction with secondary flows amplifies the instability at the stage outlet.
Funding text :
The authors gratefully acknowledge the financial support of the Clean Sky 2 Joint Undertaking under the European Union\u2019s Horizon 2020 research and innovation program (grant agreement No. 820883). We also appreciate the contribution of Safran Aircraft Engines to the turbine stage design and for granting permission to publish all the results. Our thanks extend to Maxime Hendrix for operating the high-speed turbine rig, and to Alexandre Halby and Davide Visconti for their contribution in the lab. Finally, our thanks go to Terence Boeyen and Oswald Divers for the manufacturing of the high-precision instrumentation.
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