Article (Scientific journals)
Modelling and 3D simulation of ductile crack growth with non-local Gurson-based formulation
Pardoen, Thomas; Kaniadakis, Antonio; Nguyen, Van Dung et al.
2025In European Journal of Mechanics. A, Solids, 114, p. 105772
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Keywords :
Ductile failure; Fracture toughness; J-integral; Strain hardening; Void growth
Abstract :
[en] The state of maturity of the micromechanics of ductile fracture is such that it is possible, today, to simulate extensive crack growth in 3D using a sophisticated physics-based description of the mechanisms of nucleation, growth and coalescence of voids within a non-local formulation. Here, different phenomena related to ductile crack growth are addressed in the context of fracture mechanics specimens. Structural integrity assessments of many critical components rely indeed on predictive models of crack growth from pre-existing sharp defects. Two similar extended Gurson models are used, after comparison to cross-verify their numerical implementation, to generate results about the effect of plate thickness, plastic anisotropy and strain hardening. The variation of the fracture toughness increasing and then decreasing with thickness down to the plane strain regime is captured owing to the 3D nature of the simulations, capturing the crack tip necking phenomenon. The non-local formulation introduces a length scale that sets the range over which the fracture toughness depends on thickness. The thickness effect disappears when using homothetic geometries. The effect of plasticity anisotropy is shown to be particularly important when a crack grows in sheets exhibiting significant crack tip necking through increasing or not the plastic dissipation in the neck. A large strain hardening capacity enhances very much the fracture toughness, an effect that is amplified in 3D when crack tip necking takes place. These findings constitute only a limited set of answers to many remaining questions in the very important field of ductile tearing, setting an ambitious roadmap for the years to come to the solid mechanics community. These questions are particularly important in the context of modern technologies such as H2 storage, additive manufacturing, new high strength metallic alloys development, and generation IV nuclear fission and fusion reactors to name a few.
Research Center/Unit :
A&M - Aérospatiale et Mécanique - ULiège
Disciplines :
Mechanical engineering
Author, co-author :
Pardoen, Thomas 
Kaniadakis, Antonio
Nguyen, Van Dung  ;  Université de Liège - ULiège > Département d'aérospatiale et mécanique > Computational & Multiscale Mechanics of Materials (CM3)
Noels, Ludovic  ;  Université de Liège - ULiège > Département d'aérospatiale et mécanique > Computational & Multiscale Mechanics of Materials (CM3)
Javangorough, Sara
Besson, Jacques
Language :
English
Title :
Modelling and 3D simulation of ductile crack growth with non-local Gurson-based formulation
Publication date :
November 2025
Journal title :
European Journal of Mechanics. A, Solids
ISSN :
0997-7538
Publisher :
Elsevier
Volume :
114
Pages :
105772
Peer reviewed :
Peer Reviewed verified by ORBi
Development Goals :
7. Affordable and clean energy
Name of the research project :
HAPI
Funders :
ERC - European Research Council
Funding number :
101097433
Funding text :
This work has received funding from the European Research Council (ERC) under the European Union’s Horizon 2020 research and innovation programme (Grant agreement No. 101097433).
Commentary :
NOTICE: this is the author’s version of a work that was accepted for publication in European Journal of Mechanics - A/Solids. Changes resulting from the publishing process, such as peer review, editing, corrections, structural formatting, and other quality control mechanisms may not be reflected in this document. Changes may have been made to this work since it was submitted for publication. A definitive version was subsequently published in European Journal of Mechanics - A/Solids 114 (2025), DOI: 10.1016/j.euromechsol.2025.105772
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