High-speed LPT; Transonic cascade; Aerodynamic mechanism; Blade aerodynamic; Experimental test; High Speed; High-speed low-pressure turbine; Loss mechanisms; Low-pressure turbines; Test case; Unsteady wake; Engineering (all)
Abstract :
[en] The ultra-high bypass ratio geared turbofan is a key concept to reduce the environmental impact of the next generation aircrafts. The increase in rotational speed of the low-pressure turbine (LPT) enabled by the geared architecture offers potential benefits in efficiency and considerable savings in engine weight, overall dimension, and cost. High-speed LPTs operate at transonic exit Mach numbers and low Reynolds numbers. For this combination of operating conditions, where compressibility influences the blade aerodynamics and loss mechanisms, there is a critical lack of openly available detailed experimental data concerning the combined effects of unsteady wakes, purge streams, leakages, and secondary flows for CFD models validation. The current research project focuses on the full characterization of an experimental test case concerning the impact of unsteady wakes and purge flows on the blade aerodynamics and loss mechanisms in a high-speed LPT cascade tested at engine-scaled conditions. The extensive experimental dataset is collected in an open-access database, providing novel validation material for comparison with numerical computations. In this two-part paper, a comprehensive study on the design, commissioning and testing of a transonic low-pressure turbine blade at on and off-design is presented. Part I describes the design of components and accurate instrumentation required to investigate steady quasi-3D flows in a linear cascade environment at low-Reynolds and transonic exit Mach numbers. A novel concept to perform blade radial traverses to obtain spanwise distributions of high-resolution blade measurements is presented. The repeatability and periodicity of the rig flow conditions are demonstrated. This work critically evaluates the methodology used for the design and adaptation of the existing rig for testing of unsteady three-dimensional flows in linear cascade experiments.
Disciplines :
Aerospace & aeronautics engineering
Author, co-author :
Simonassi, Loris; Turbomachinery and Propulsion Department, Von Karman Institute for Fluid Dynamics, Sint-Genesius-Rode, Belgium
Gendebien, Samuel ; Université de Liège - ULiège > Aérospatiale et Mécanique (A&M) ; Turbomachinery and Propulsion Department, Von Karman Institute for Fluid Dynamics, Sint-Genesius-Rode, Belgium
The authors thankfully acknowledge the Clean Sky 2 Joint Undertaking for funding of the SPLEEN project (grant agreement 820883) under the European Union's Horizon 2020 research and innovation program. The presented test case will be soon made openly available on an open source online repository.The authors thankfully acknowledge the Clean Sky 2 Joint Undertaking for funding of the SPLEEN project (grant agreement 820883) under the European Union՚s Horizon 2020 research and innovation program. The presented test case will be soon made openly available on an open source online repository.
J. Kurzke, "Fundamental differences between conventional and geared turbofans," in ASME Turbo Expo 2009: Power for Land, Sea, and Air. Paper No. GT2009-59745, 2009.
F. J. Malzacher, J. Gier and F. Lippl, "Aerodesign and Testing of an Aeromechanically Highly Loaded LP Turbine," J. of Turbomach, vol. 128, no. 4, pp. 643-649, 2006.
R. Vazquez and D. Torre, "The Effect of Mach Number on the Loss Generation of LP Turbines," in Proceedings of ASME Turbo Expo 2012, Copenhagen, Denmark, 2012.
C. Bernardini, S. I. Benton, J. D. Lee, J. P. Bons, J.-P. Chen and F. Martelli, "Steady Vortex-Generator Jet Flow Control on a Highly Loaded Transonic Low-Pressure Turbine Cascade: Effects of Compressibility and Roughness," J. of Turbomach., vol. 136, 2014.
M. Giovannini, F. Rubechini, M. Marconcini, A. Arnone and F. Bertini, "Analysis of a LPT Rotor Blade for a Geared Engine: Part I - Aero-Mechanical Design and Validation," in ASME Turbo Expo 2016: Turbomachinery Technical Conference and Exposition, Seoul, South Korea, 2016.
R. J. Howell, O. N. Ramesh, H. P. Hodson, N. W. Harvey and V. Schulte, "High lift and aft-loaded profiles for low-pressure turbines," J. of Turbomach., vol. 123, no. 2, pp. 181-188, 2001.
H. P. Hodson and R. J. Howell, "The role of transition in high-lift low-pressure turbines for aeroengines," Progress in Aerospace Sciences, vol. 41, no. 6, p. 419-454, 2005.
R. D. Stieger and H. P. Hodson, "The unsteady development of a turbulent wake through a downstream low-pressure turbine blade passage," J. of Turbomach., vol. 127, no. 2, pp. 388-394, 2005.
T. Coton, T. Arts, M. L. Lefebvre and N. Liamis, "Unsteady and calming effects investigation on a very high-lift lp turbine blade-part I: Experimental analysis," J. of Turbomach., vol. 125, no. 2, pp. 281-290, 2003.
M. Börner and R. Niehuis, "Dynamics of Shock Waves Interacting With Laminar Separated Transonic Turbine Flow Investigated by High-Speed Schlieren and Surface Hot-Film Sensors," in ASME Turbo Expo 2020: Turbomachinery Technical Conference and Exposition, Virtual, Online, 2020.
M. H. H. a. V. R. Vera, "The Effect of Mach Number on LP Turbine Blade Wake Interaction," in The 10th International Symposium on Unsteady Aerodynamics and Aeroelasticity of Turbomachines (ISUAAAT), 2003.
M. H. H. a. V. R. Vera, "“The effect of a Trip Wire and Unsteadiness of a High Speed Highly Loaded Low-Pressure Turbine Blade," J. of Turbomach., vol. Vol. 127, no. 4, 2005.
R. Vázquez, A. Antoranz, D. Cadrecha and L. Armañanzas, "The influence of reynolds number, mach number and incidence effects on loss production in low pressure turbine airfoils," in ASME Turbo Expo 2006: Power for Land, Sea and Air, Barcelona, Spain, 2006.
J. D. Coull, "Endwall Loss in Turbine Cascades," J. of Turbomach., vol. 139, no. 8, 2017.
M. Berrino, D. Simoni, M. Ubaldi, P. Zunino and F. Bertini, "Off-design performance of a highly loaded LP turbine cascade under steady and unsteady incoming flow conditions," in Proceedings of ASME Turbo Expo 2014, Düsseldorf, Germany, 2014.
T. Schubert, S. Chemnitz and R. Niehuis, "The Effects of Inlet Boundary Layer Condition and Periodically Incoming Wakes on Secondary Flow in a Low Pressure Turbine Cascade," J. Turbomach., vol. 143, no. 4, 2021.
M. Giovannini, F. Rubechini, M. Marconcini, D. Simoni, V. Yepmo and F. Bertini, "SECONDARY FLOWS IN LPT CASCADES: NUMERICAL AND EXPERIMENTAL INVESTIGATION OF THE IMPACT OF THE INNER PART OF THE BOUNDARY LAYER," J. of Turbomach., vol. 140, no. 11, 2018.
T. Arts, "Aerodynamic performance of two very high lift low pressure turbine airfoils (T106C-T2) at low Reynolds and high Mach number," in 5th European Conference for Aeronautics and Space Science, 2013.
J. Clinkemaillie, J. Fattorini, T. Fontani, C. Nuyts, G. Wain and T. Arts, "Aerodynamic performance of a very-high-lift low-pressure turbine airfoil (T106C) at low Reynolds and high Mach numberincluding the effect of incoming periodic wakes," in 11th European Conference on Turbomachinery Fluid dynamics & Thermodynamics, Madrid, 2015.
M. Brear, H. Hodson, P. Gonzalez and N. Harvey, "Pressure Surface Separations in Low Pressure Turbines: Part 2 of 2 - Interactions With the Secondary Flow," in Proceedings of the ASME Turbo Expo 2001: Power for Land, Sea, and Air. Volume 1: Aircraft Engine, 2001.
J. D. Coull and H. P. Hodson, "Balde Loading and its Application in the Mean-Line Design of Low Pressure Turbines," J. of Turbomach., vol. 135, 2013.
R. E. Hanson, H. P. Buckley and L. P., "Aerodynamic optimization of the flat-plate leading edge for experimental studies of laminar and transitional boundary layers," Exp Fluids, vol. 53, p. 863-871, (2012).
J. Michalek, M. Monaldi and T. Arts, "Aerodynamic Performance of a Very High Lift Low Pressure Turbine Airfoil (T106C) at Low Reynolds and High Mach Number With Effect of Free Stream Turbulence Intensity," Journal of Turbomachinery, vol. 134, no. 6, 2010.
P. E. Roach, "The generation of nearly isotropic turbulence by means of grids," International Journal of Heat and Fluid Flow, vol. 8, no. 2, pp. 82-92, 1987.
A. Binder, T. Schroeder and J. Hourmouziadis, "Turbulence Measurements in a Multistage Low-Pressure Turbine," J. of Turbomach., vol. 111, no. 2, pp. 153-161, 1989.
F. A. MacMillan, "Viscous effects on flattened pitot tubes at low speeds," The Aeronautical Journal, vol. 58, no. 528, pp. 837-839, 1954.
F. A. MacMillan, "Experiments on Pitot-tubes in Shear Flow," Aeronautical Research Council (Great Britain), H.M. Stationery Office, 1956.
B. Cukurel, S. Acarer and T. Arts, "A Novel Perspective to High-Speed Cross-Hot-Wire Calibration Methodology," Experiments in Fluids, vol. 53, no. 4, pp. 1073-1085, 2012.
U. Ingard, "On Theory and Design of Acoustic Resonators," J. Acoust. Soc. Am., vol. 25, no. 6, pp. 1037-1061, 1953.
M. Vera, E. de la Rosa Blanco, H. Hodson and R. Vazquez, " Endwall boundary layer development in an engine representative four-stage low pressure turbine rig," J. Turbomach., vol. 131, no. 1, p. 011017, 2009.
ASME, "Test Uncertainty, American National Standard PTC 19.1-2005," American Society of Mechanical Engineers, New York, 2006.
H. W. Coleman and W. G. Steele, Experimentation, Validation, and Uncertainty analysis for Engineers, Hoboken, USA: 8 John Wiley & Sons, Inc., 2018.
B. M., B. M. and N. R., "On the challenge of five-hole-probe measurements at high subsonic Mach numbers in the wake of transonic turbine cascades," Journal of the Global Power and Propulsion Society, vol. 2, pp. 453-464, 2018.
H. Schlichting, Boundary-Layer Theory, 7th ed., New York, U.S.A.: McGraw Hill, 1979.
E. Bouffidi and F. Fontaneto, "Towards a more reliable application of hot-wire anemometry in complex compressible flows," in XXIII Biannual Symposium on Measuring Techniques in Turbomachinery, Transonic and Supersonic Flow in Cascades and Turbomachines, Stuttgart, Germany, 2016.
C. H. Sieverding, "Recent Progress in the Understanding of Basic Aspects of Secondary Flows in Turbine Blade Passages," Journal of Engineering for Gas Turbines and Power, vol. 107, 1985.
J. D. Denton, "Loss Mechanisms in Turbomachines," J. of Turbomach., vol. 115, 1993.
J. A. Welsh and D. G. Gregory-Smith, "Inlet Skew and the Growth of Secondary Losses and Vorticity in a Turbine Cascade," J. of Turbomach., vol. 112, pp. 633-642, 1990.