Tesla turbine; ORC; Micro expanders; Experimental campaign; Fluid dynamics
Abstract :
[en] The increasing interest in micro power generation is pushing the research world to find new solutions for increasing the efficiency of micro Organic Rankine Cycles. One of their main issues is the efficiency and the reliability of the expander. The Tesla turbine is an old/new expander, which has found a renewed interest in the last years because of the increasing appeal towards distributed micro generation, where this expander becomes competitive. This peculiar technology seems adapted to micro generation in Organic Rankine Cycle thanks to its main characteristic, which is its simple structure that allows for high reliability and cheapness. In recent years, this expander has been analytically and numerically assessed when working with organic fluids. In this study, the experimental investigation of a Tesla turbine working with R1233zd(E) is presented. One of the main achievements was the assessment of the blockage effect of disks edges when the pressure drop through the machine is relevant as in case of Organic Rankine Cycles (e.g. higher than 3–4 bars), resulting into a relatively
large amount of flow deviation through the clearances between the rotor disks package and the case, which implies a throttling effect thus resulting into a relevant performance loss. This effect was accounted by a model that well fitted the experimental data. The achieved results confirmed the validity and the large applications potential of this emerging technology, especially in the fields of micro power generation, low inlet temperature and low expansion ratios. A maximum net power output of 371 W was obtained, proving the feasibility of utilizing Tesla turbines in Organic Rankine Cycle applications. A maximum shaft efficiency of 9.62% and a maximum adiabatic efficiency of 30% were achieved. The results and the developed model of disks edge losses effects represent an important step ahead, in physical depiction of the phenomenology, over the currently available literature, fundamental for the improvement of the design procedure of Tesla turbines for Organic Rankine Cycles.
Disciplines :
Energy
Author, co-author :
Talluri, Lorenzo; Università degli Studi di Firenze - UniFI > Dipartimento di Ingegneria Industriale
Dumont, Olivier ; Université de Liège - ULiège > Département d'aérospatiale et mécanique > Systèmes énergétiques
Manfrida, Giampaolo; Università degli Studi di Firenze - UniFI > Dipartimento di Ingegneria Industriale
Lemort, Vincent ; Université de Liège - ULiège > Département d'aérospatiale et mécanique > Systèmes énergétiques
Fiaschi, Daniele; Università degli Studi di Firenze - UniFI > Dipartimento di Ingegneria Industriale
Language :
English
Title :
Experimental investigation of an Organic Rankine Cycle Tesla turbine working with R1233zd(E)
Sung, T., Kim, K.C., Thermodynamic analysis of a novel dual-loop organic Rankine cycle for engine waste heat and LNG cold. Appl. Therm. Eng. 100 (2016), 1031–1041.
Qiu, G., Selection of working fluids for micro-CHP systems with ORC. Renew. Energy 48 (2012), 565–570.
Santos, M., André, J., Costa, E., Mendes, R., Ribeiro, J., Design strategy for component and working fluids selection in a domestic micro-CHP ORC boiler. Appl. Therm. Eng., 2020, 169.
Braimakis, K., Karellas, S., Integrated thermoeconomic optimization of standards and regenerative ORC for different heat source types and capacities. Energy, 2017, 570–598.
Lecompte, S., Huisseune, H., Van Den Broek, M., Vanslambrouck, B., De Paepe, M., Review of Organic Rankine Cycle (ORC) architectures for waste heat recovery. Renew. Sustain. Energy Rev. 47 (2015), 448–461.
Qiu, G., Liu, H., Riffat, S., Expanders for micro-CHP systems with organic Rankine cycle. Appl. Therm. Eng. 31 (2011), 3301–3307.
Fiaschi, D., Innocenti, G., Manfrida, G., Maraschiello, F., Design of micro radial turboexpanders for ORC power cycles: From 0D to 3D. Appl. Therm. Eng. 99 (2016), 402–410.
Carraro, Gianluca, Rech, Sergio, Lazzaretto, Andrea, Toniato, Giuseppe, Danieli, Piero, Dynamic simulation and experiments of a low-cost small ORC unit for market applications. Energy Convers. Manage., 197, 2019, 111863, 10.1016/j.enconman.2019.111863.
Peris, B., Navarro-Esbri, J., Moles, F., Collado, R., Mota-Babiloni, A., Performance evaluation of an Organic Rangkine Cycle (ORC) for power applications from low grade heat sources. Appl. Therm. Eng. 75 (2015), 763–769.
Ziviani, D., Beyene, A., Venturini, M., Design, Analysis and Optimization of a Micro-CHP System Based on Organic Rankine Cycle for Ultralow Grade Thermal Energy Recovery. J. Energy Resour. Technol., 136, 2013, 1.
Bombarda, P., Invernizzi, C., Pietra, C., Heat recovery from diesel engines: a thermo-dynamic comparison between Kalina and ORC cycles. Appl. Therm. Eng. 30 (2009), 212–219.
M.M. Rashidi, N. Galanis, F. Nazari, A.B. Parsa, L. Shamekhi, Parametric analysis and optimization of regenerative Clausius and organic Rankine cycles with two feed water heaters using artificial bees colony and artificial neural network, Energy, 36 (9) (2011) 5728–5740.
Habibzadeh, A., Rashidi, M.M., Thermodynamic analysis of different working fluids used in organic Rankine cycle for recovering waster heat from GT_MHR. J. Eng. Sci. Technol. 11:1 (2016), 121–135.
Bao, J., Zhao, L., A review of working fluid and expander selections for organic Rankine cycle. Renew. Sustain. Energy Rev. 24 (2013), 325–342.
Talluri, L., Lombardi, G., Simulation and Design Tool for ORC Axial Turbine stage. Energy Procedia 129 (2017), 277–284.
B. Vanslambrouck, I. Vankeirsbilck, S. Gusev, Turn waste heat into electricity by using an Organic Rankine Cycle. 2nd European Conference on Polygeneration, Tarragona (Spain) 2011.
Zywica, G., Kaczmarczyk, T.Z., Ihnatowicz, E., A review of expanders for power generation in small-scale organic Rankine cycle systems: Performance and operational aspects. Proc. Inst. Mech. Eng., Part A: J. Power Energy 230 (2016), 669–684.
Song, P., Wei, M., Shi, L., Danish, S.N., Ma, C., A review of scroll expanders for organic Rankine cycle systems. Appl. Therm. Eng. 75 (2015), 54–64.
Quoilin, S., Sustainable energy conversion through the use of Organic Ranke Cycles for waste heat recovery and solar application. Doctor dissertation, 2011, University of Liège.
Weiss, A.P., Popp, T., Zinn, G., Preissinger, M., Bruggemann, D., A micro-turbine-generator-construction-kit (MTG-c-kit) for small scale waste heat recovery ORC-Plants. Energy 181 (2019), 51–55.
Hang, S.H., Design and experimental study of ORC (organic Rankine cycle) and radial turbine using R245fa working fluid. Energy 41 (2012), 514–524.
Dumont, O., Parthoens, A., Dickes, R., Lemort, V., Experimental investigation and optimal performance assessment of four volumetric expanders (scroll, screw, piston and roots) tested in a small-scale organic Rankine cycle system. Energy 165 (2018), 1119–1127.
Mandal, A., Saha, S., Performance analysis of a centimetre scale Tesla turbine for micro-air vehicles, 2017 International conference of Electronics, Communication and Aerospace Technology (ICECA). Coimbatore, 2017, 62–67.
V. Lemort, I. Bell, E. Groll, J. Braun, Analysis of Liquid-Flooded Expansion Using a Scroll Expander (2019).
Quoilin, S., Lemort, V., Lebrun, J., Experimental study and modelling of an Organic Rankine Cycle using scroll expander. Appl. Energy 87 (2010), 1260–1268.
Wu, Z., Pan, D., Gao, N., Zhu, T., Xie, F., Experimental testing and numerical simulation of scroll expander in a small scale organic Rankine cycle system. Appl. Therm. Eng. 87 (2015), 529–537.
Declaye, S., Quoilin, S., Guillaume, L., Lemort, V., Experimental study on an open-drive scroll expander integrated into an ORC (Organic Rankine Cycle) system with R245fa as working fluid. Energy 55 (2013), 173–183.
Lei, B., Wang, W., Wu, Y.T., Ma, C.F., Wang, J.F., Zhang, L., Li, C., Zhao, Y.K., Zhi, R.P., Development and experimental study on a single screw expander integrated into an Organic Rankine Cycle. Energy 116 (2016), 43–52.
Ziviani, D., Gusev, S., Lecompte, S., Groll, E.A., Braun, J.E., Horton, W.T., Van Den Broek, M., De Paepe, M., Characterizing the performance of a single-screw expander in small-scale organic Rankine cycle for waste heat recovery. Appl. Energy 181 (2016), 155–170.
Bianchi, M., Branchini, L., Casari, N., De Pascale, A., Melino, F., Ottaviano, S., Pinelli, M., Spina, P.R., Suman, A., Experimental analysis of a micro-ORC driven by piston expander for low-grade heat recovery. Appl. Therm. Eng. 148 (2019), 1278–1291.
Zheng, N., Zhao, L., Wang, X.D., Tan, Y.T., Experimental verification of a rolling-piston expander that applied for low-temperature Organic Rankine Cycle. Appl. Energy 112 (2013), 1265–1274.
V. Lemort, A. Legros, Positive displacement expanders for Organic Rankine Cycle systems, in: M. Macchi, M. Astolfi (Eds.), Organic Rankine Cycle (ORC) Power Systems, Technologies and Applications, 1st Edition, Woodhead Publishing, Elsevier (2016).
Armstrong, J.H., An Investigation of the Performance of a Modified Tesla Turbine. M.Sc Thesis, 1952, Georgia Institute of Technology.
Rice, W., An analytical and experimental investigation of multiple–disk turbines. ASME J. Eng. Power 87 (1965), 29–36.
R. Steidel, H. Weiss, Performance test of a bladeless turbine for geothermal applications, Technical Report Report No. UCID–17068, California Univ., Livermore (USA), Lawrence Livermore Lab., (1976).
Carey, V.P., Assessment of Tesla Turbine Performance for Small Scale Rankine Combined Heat and Power Systems. J. Eng. Gas Turbines Power 132 (2010), 1–8.
Tesla N., Turbine, U.S. Patent No. 1 061 206, 1913.
A.B. Leaman, The design, construction and investigation of a Tesla turbine, M.Sc. Thesis, University of Maryland, (1950).
Allen, J.S., A model for fluid between parallel, co–rotating annular disks. M.Sc Thesis, 1990, University of Dayton, Ohio.
Sengupta, S., Guha, A., Analytical and computational solutions for three–dimensional flow–field and relative pathlines for the rotating flow in a Tesla disc turbine. Comput. Fluids 88 (2013), 344–353.
Guha, A., Sengupta, S., The fluid dynamics of work transfer in the non–uniform viscous rotating flow within a Tesla disc turbomachine. Phys. Fluids 26 (2014), 1–27.
Romanin, V.D., Krishnan, V.G., Carey, V.P., Maharbiz, M.M., Experimental and analytical study of a sub–watt scale Tesla turbine performance. Proceedings of the ASME 2012 International Mechanical Engineering Congress & Exposition, 2012.
C. Schosser, T. Fuchs, R. Hain, S. Lecheler, C. Kahler, Three–dimensional particle tracking velocimetry in a Tesla turbine rotor using a non–intrusive calibration method, in: 18th International Symposium on the Application of Laser and Imaging Techniques to Fluid Mechanics, Lisbon, (2016).
Schosser, C., Lecheler, S., Pfitzner, M., Analytical and numerical solutions of the rotor flow in Tesla turbines. Periodica Polytechnica Mech. Eng. 61 (2017), 12–22.
Rusin, K., Wroblewski, W., Rulik, S., The evaluation of numerical methods for determining the efficiency of Tesla turbine operation. J. Mech. Sci. Technol. 32 (2018), 5711–5721.
T.W. Choon, A.A. Rahman, F.S. Jer, L.E. Aik, Optimization of Tesla turbine using Computational Fluid Dynamics approach, in: IEEE Symposium on Industrial Electronics and Applications (ISIEA2011), (2011).
Lemma, E., Deam, R.T., Toncich, D., Collins, R., Characterisation of a small viscous flow turbine. Exp. Therm Fluid Sci. 33 (2008), 96–105.
Neckel, A.L., Godinho, M., Influence of geometry on the efficiency of convergent–divergent nozzles applied to Tesla turbines. Exp. Therm Fluid Sci. 62 (2015), 131–140.
A. Renuke, A. Traverso, M. Pascenti, Experimental Campaign Tests on a Tesla Micro-expander, in: Sustainable PolyEnergy generation and Harvesting Conference and Exhibition – SUPEHR19, September 4th-6th, Savona, Italy.
Renuke, A., Traverso, A., Pascenti, M., Experimental and computational investigation of Tesla Air Micro-Expanders. International Gas Turbine Congress (IGTC), 2019.
Lampart, P., Jedrzejewski, L., Investigations of aerodynamics of Tesla bladeless microturbines. J. Theoret. Appl. Mech. 49:2 (2011), 477–499.
Song, J., Gu, C.W., Li, X.S., Performance estimation of Tesla turbine applied in small scale Organic Rankine Cycle (ORC) system. Appl. Therm. Eng. 110 (2017), 318–326.
Song, J., Ren, X.D., Li, X.S., Gu, C.W., Zhang, M.M., One–dimensional model analysis and performance assessment of Tesla turbine. Appl. Therm. Eng. 134 (2018), 546–554.
Manfrida, G., Pacini, L., Talluri, L., A revised Tesla turbine concept for ORC applications. Energy Procedia 129 (2017), 1055–1062.
Manfrida, G., Pacini, L., Talluri, L., An upgrade Tesla turbine concept for ORC applications. Energy 158 (2018), 33–40.
Talluri, L., Fiaschi, D., Neri, G., Ciappi, L., Design and optimization of a Tesla turbine for ORC applications. Appl. Energy 226 (2018), 300–319.
G. Manfrida, L. Talluri, Fluid dynamics assessment of the Tesla turbine rotor, Therm. Sci., (2019).
Ciappi, L., Fiaschi, D., Niknam, P.H., Talluri, L., Computational investigation of the flow inside a Tesla turbine rotor. Energy 173 (2019), 207–217.
L. Pacini, L. Ciappi, L. Talluri, D. Fiaschi, G. Manfrida, J. Smolka, Partial admission effects on the flow field of an ORC Tesla turbine, in: Proceedings of ORC2019, 5th International Seminar on ORC Power Systems, September 9-11, 2019, Athens, Greece.
O. Dumont, L. Talluri, D. Fiaschi, G. Manfrida, V. Lemort, Comparison of a scroll, a screw, a piston expander and a Tesla turbine for small-scale organic Rankine cycle, in: Proceedings of ORC2019, 5th International Seminar on ORC Power Systems, September 9-11, 2019, Athens, Greece.
Honeywell, Storage, Handling and Use Guidelines for Solstice®zd Refrigerant, available at: https://www.honeywell-refrigerants.com/europe/wp-content/uploads/2015/08/Solstice-zd-Handling-Guidelines.pdf, last accessed on January 2020.
L. Talluri, O. Dumont, G. Manfrida, V. Lemort, D. Fiaschi, Geometry and performance assessment of Tesla turbines for ORC, in: Proceedings of ORC2019, 5th International Seminar on ORC Power Systems, September 9-11, 2019, Athens, Greece.
SKF, The SKF model for calculating the frictional moment, available at: https://www.skf.com/binary/12-299767/0901d1968065e9e7-The-SKF-model-for-calculating-the-frictional-movement_tcm_12-299767.pdf, last accessed on September 2019.
Klein, S.A., Nellis, G.F., Mastering EES. 2012, f-Chart software.
W. Traupel, Thermische Turbomaschinen Zweiter Band Geländerte Betriebsbedingungen, Regelung, Mechanische Probleme, Temperaturprobleme, Springer–Verlag, New York, (1977).