2018 • In Proceedings of ECOS 2016 - the 31th International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems
[en] The use of Organic Rankine Cycle (ORC) power systems for waste heat recovery on internal combustion engines of heavy-duty vehicles can help to mitigate the greenhouse gasses and reduce the fuel consumption of the truck. However, designing an ORC system for this application is a complex process involving trade-offs among factors such as the performance, space/weight restrictions, and cost. This paper presents a multi-objective optimization study of an organic Rankine cycle unit for waste heat recovery from heavy-duty vehicles from techno-economic and sizing perspectives. The optimization was carried out for seven different working fluids using the genetic algorithm to minimize the cost, volume and mass, and maximize the net power output of the ORC unit. The ORC performances for a driving cycle of a truck were also evaluated. In general, the results indicate that the mass, volume, cost and net power output of the ORC system increase with increase in evaporation temperature. The results suggest that when condensation temperature was decreased from 60°C to 40°C, the cost, volume, and weight of the ORC unit increased significantly. The maximum net power output, both at design and off-design conditions, is obtained with pentane as working fluid. For this design the net power output of the ORC unit is 10.94 kW at design condition and 8.3 kW at off-design (in average) condition, and the mass, volume, and cost of the ORC system are 129 kg, 1.077 m3, and 8527 €, respectively.
Disciplines :
Energy
Author, co-author :
Imran, Muhammad; Technical University of Denmark
Haglind, Fredrik; Technical University of Denmark
Lemort, Vincent ; Université de Liège - ULiège > Département d'aérospatiale et mécanique > Systèmes énergétiques
Meroni, Andrea; Technical University of Denmark
Language :
English
Title :
Multi-objective optimization of organic Rankine cycle power systems for waste heat recovery on heavy-duty vehicles
Publication date :
June 2018
Event name :
31th International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems
Event place :
Guimarães, Portugal
Event date :
du 17 juin 2018 au 22 juin 2018
Audience :
International
Main work title :
Proceedings of ECOS 2016 - the 31th International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems
Peer reviewed :
Peer reviewed
European Projects :
H2020 - 751947 - DYNCON-ORC - Dynamic performance modelling and controller design of a mini-scale organic Rankine cycle unit for heavy duty vehicles
S. Lion, C. N. Michos, I. Vlaskos, C. Rouaud, and R. Taccani, “A review of waste heat recovery and Organic Rankine Cycles (ORC) in on-off highway vehicle Heavy Duty Diesel Engine applications,” Renew. Sustain. Energy Rev., vol. 79, pp. 691–708, 2017.
A. Domingues, H. Santos, and M. Costa, “Analysis of vehicle exhaust waste heat recovery potential using a Rankine cycle,” Energy, vol. 49, no. 1, pp. 71–85, 2013.
Y.-Q. Zhang et al., “Development and experimental study on organic Rankine cycle system with single-screw expander for waste heat recovery from exhaust of diesel engine,” Energy, vol. 77, pp. 499–508, 2014.
J. F. Oudkerk, R. Dickes, O. Dumont, and V. Lemort, “Experimental performance of a piston expander in a small- scale organic Rankine cycle,” IOP Conf. Ser. Mater. Sci. Eng., vol. 90, p. 12066, 2015.
T. A. Horst, W. Tegethoff, P. Eilts, and J. Koehler, “Prediction of dynamic Rankine Cycle waste heat recovery performance and fuel saving potential in passenger car applications considering interactions with vehicles’ energy management,” Energy Convers. Manag., vol. 78, pp. 438–451, 2014.
M. Imran, F. Haglind, M. Asim, and J. Zeb Alvi, “Recent research trends in organic Rankine cycle technology: A bibliometric approach,” Renew. Sustain. Energy Rev., vol. 81, 2018.
M. Usman, M. Imran, Y. Yang, D. H. Lee, and B.-S. Park, “Thermo-economic comparison of air-cooled and cooling tower based Organic Rankine Cycle (ORC) with R245fa and R1233zde as candidate working fluids for different geographical climate conditions,” Energy, vol. 123, 2017.
F. Yang, H. Zhang, C. Bei, S. Song, and E. Wang, “Parametric optimization and performance analysis of ORC (organic Rankine cycle) for diesel engine waste heat recovery with a fin-and-tube evaporator,” Energy, vol. 91, pp. 128–141, 2015.
J. Galindo, H. Climent, V. Dolz, and L. Royo-Pascual, “Multi-objective optimization of a bottoming Organic Rankine Cycle (ORC) of gasoline engine using swash-plate expander,” Energy Convers. Manag., vol. 126, pp. 1054–1065, 2016.
H. Tian, G. Shu, H. Wei, X. Liang, and L. Liu, “Fluids and parameters optimization for the organic Rankine cycles (ORCs) used in exhaust heat recovery of Internal Combustion Engine (ICE),” Energy, vol. 47, no. 1, pp. 125–136, 2012.
H. Wang et al., “Parametric optimization of regenerative organic rankine cycle system for diesel engine based on particle swarm optimization,” Energies, vol. 8, no. 9, pp. 9751–9776, 2015.
H. Liu, H. Zhang, F. Yang, X. Hou, F. Yu, and S. Song, “Multi-objective optimization of fin-and-tube evaporator for a diesel engine-organic Rankine cycle (ORC) combined system using particle swarm optimization algorithm,” Energy Convers. Manag., vol. 151, no. September, pp. 147–157, 2017.
S. Amicabile, J. I. Lee, and D. Kum, “A comprehensive design methodology of organic Rankine cycles for the waste heat recovery of automotive heavy-duty diesel engines,” Appl. Therm. Eng., vol. 87, pp. 574–585, 2015.
M. Imran, M. Usman, Y. Yang, and B.-S. Park, “Flow boiling of R245fa in the brazed plate heat exchanger: Thermal and hydraulic performance assessment,” Int. J. Heat Mass Transf., vol. 110, 2017.
Y.-Y. Yan and T.-F. Lin, “Condensation heat transfer and pressure drop of refrigerant R-134a in a small pipe,” Int. J. Heat Mass Transf., vol. 42, no. 4, pp. 697–708, Feb. 1999.
H. Martin, “A theoretical approach to predict the performance of chevron-type plate heat exchangers,” Chem. Eng. Process. Process Intensif., vol. 35, no. 4, pp. 301–310, Jan. 1996.
J. Yang, A. Jacobi, and W. Liu, “Heat transfer correlations for single-phase flow in plate heat exchangers based on experimental data,” Appl. Therm. Eng., vol. 113, pp. 1547–1557, 2017.
“UniSim – Software for Process Design and Simulation.” [Online]. Available: https://www.honeywellprocess.com/en-US/explore/products/advancedapplications/unisim/Pages/default.aspx. [Accessed: 09-Jan-2018].
L. Guillaume, “On the design of waste heat recovery organic Rankine cycle systems for engines of long-haul trucks. PhD Thesis,” University of Liege, 2017.
L. Guillaume, A. Legros, R. Dickes, and V. Lemort, “Thermo-Economic Optimization of Organic Rankine Cycle Systems for Waste Heat Recovery From Exhaust and Recirculated Gases of Heavy Duty,” in VTMS 13 - Vehicle Thermal Management Systems Conference, 2017, pp. 109–125.
R. Daccord, “Cost to benefit ratio of an exhaust heat recovery system on a long haul truck,” Energy Procedia, vol. 129, pp. 740–745, 2017.
“Green Energy Turbine.” [Online]. Available: https://deprag.com/en/green-energy/green-energy-turbine/.[Accessed: 10-Dec-2017].
“T Series Pumps.” [Online]. Available: https://www.tuthillpump.com/index.cfm/products/productdetail/?p=56&ps=36. [Accessed: 13-Jan-2018].
S. Lecompte, H. Huisseune, M. van den Broek, S. De Schampheleire, and M. De Paepe, “Part load based thermo-economic optimization of the Organic Rankine Cycle (ORC) applied to a combined heat and power (CHP) system,” Elsevier, Nov. 2013.
J. G. Andreasen, A. Meroni, and F. Haglind, “A comparison of organic and steam Rankine cycle power systems for waste heat recovery on large ships,” Energies, vol. 10, no. 4, pp. 1–23, 2017.
J. P. Veres, “Centrifugal and axial pump design and off-design performance prediction,” NASA Techincal Memo. 106745, pp. 1–24, 1994.
M. E. Mondejar, F. Ahlgren, M. Thern, and M. Genrup, “Quasi-steady state simulation of an organic Rankine cycle for waste heat recovery in a passenger vessel,” Appl. Energy, vol. 185, pp. 1324–1335, 2017.