Sintering of grey cast iron powder recycled via jet milling

Atmospheric temperature; Cast iron; Hardness; Iron powder; Iron powder metallurgy; Milling (machining); Scrap metal reprocessing; Self lubricating bearings; Argon atmospheres; Diffusion process; Grey cast iron; Hardness values; Jet milling; Self-lubricating; Sintered density; Sintering temperatures; Sliding properties; Solid state sintering; Sintering

Résumé :

[en] Porous grey cast iron powder metallurgy parts were made from grey cast iron powder manufactured via target jet milling of machining scraps. The powders were used in the as-milled state without any further physical or heat treatment. Sintering was conducted at 1025, 1100 and 1175°C in an argon atmosphere and the effect of sintering temperature on microstructure, sintered density and apparent hardness of the grey cast iron specimens pressed to 5.8g/cm3 was investigated. Although diffusion processes were partially activated at 1025°C, it was determined that a temperature of 1175°C proved to be the ideal temperature for solid state sintering of grey cast iron parts. The hardness value and sintered density for the specimens sintered at 1175°C were found to be 96 BHN and 6.1g/cm3 (around 15% porosity) respectively, all of which lends itself to promising properties for making self-lubricating bearings and parts with sliding properties. © 2012 Elsevier Ltd.

Disciplines :

Science des matériaux & ingénierie

Auteur, co-auteur :

Emadi Shaibani, M.; School of Metallurgy and Materials Eng., University College of Eng., University of Tehran, Tehran, Iran

Eshraghi, Nicolas ; Université de Liège > Département de chimie (sciences) > LCIS - GreenMAT

Ghambari, M.; School of Metallurgy and Materials Eng., University College of Eng., University of Tehran, Tehran, Iran

Langue du document :

Anglais

Titre :

Sintering of grey cast iron powder recycled via jet milling

Date de publication/diffusion :

2013

Titre du périodique :

Materials and Design

ISSN :

0264-1275

eISSN :

1873-4197

Maison d'édition :

Elsevier

Volume/Tome :

Pagination :

174-178

Peer reviewed :

Peer reviewed vérifié par ORBi

Disponible sur ORBi :

depuis le 17 juillet 2015

Statistiques

Nombre de vues

145 (dont 0 ULiège)

Nombre de téléchargements

0 (dont 0 ULiège)

Voir plus de statistiques

citations Scopus^®

citations Scopus^®
sans auto-citations

OpenCitations

citations OpenAlex

Bibliographie

Salak A., Riecansky V. Ferrous Powder Metallurgy 1995, CISP, England. 1st ed.
El-Morsy A.W. Microstructural characterization of Ti-6Al-4V machining chips after remelting and severe deformation. Mater Des 2009, 30:1825-1829.
Mahboubi Soufiani A., Enayati M.H., Karimzadeh F. Mechanical alloying behavior of Ti6Al4V residual scraps with addition of Al2O3 to produce nanostructured powder. Mater Des 2010, 31:3954-3959.
Shaibani M.E., Ghambari M. Characterization and comparison of cast iron powder produced by target jet milling and high energy ball milling of machining scraps. Powder Technol 2011, 212:278-283.
Ghambari M., Shaibani M.E., Eshraghi N. Producing grey cast iron powder via target jet milling. Powder Technol 2012, 221:318-324.
Vadiraj A., Balachandran G., Kamaraj M., Kazuy E. Mechanical and wear behavior of quenched and tempered alloyed hypereutectic grey cast iron. Mater Des 2011, 32:2438-2443.
Karandikar D.A. Processing of cast iron scrap from the diesel engine manufacturing industry by powder metallurgy techniques. Resour Conserv Recycl 1991, 5:61-71.
Brown G.T. On the grey cast iron powder for making low-cost P/M forging. Prog Powder Metall MPIF Princeton 1972, 28:243-258.
da Costa S.E., Zapata W.C., Parucker M.L. Characterization of casting iron powder from recycled swarf. J. Mater Process Technol 2003, 143-144:138-143.
Kjeldsteen P. Recycling of cast iron swarf by the powder metallurgy technique. Mater Des 1982, 3(1):335-340.
Mamedov A.T., Aliev N.A., Guliev A.A. Experimental reprocessing of waste cast-iron chips to the powder form. Powder Metall Met Ceram 1993, 32(2):182-186.
Takeuchi E., Matsunaga M., Nakagawa T., Shuh Dai F. Friction and wear of sintered cast iron products. Wear 1982, 75:303-312.
Mamedov A.T., Mamedov V.A., Aliev A.G. Reduction annealing for cast iron powder and its effect on sintered antifriction material properties. Powder Metall Met Ceram 2003, 42(3-4):202-205.
Ilango S.V., Ramakrishnan P. High temperature sintering of recycled cast iron powder. J Mater Sci Lett 1990, 9(2):246-248.
Androsik E.I., Dubrovskaya G.N., Kundikov I.E., Potapnev I.A. Optimum conditions for the liquid-phase sintering of parts from ground cast-iron swarf and iron powder. Powder Metall Met Ceram 1975, 142(5):383-386.
Baglyuk G.A., Poznyak L.A. Powder metallurgy wear-resistant materials based on iron. Part 2. Materials hot-pressed from porous compacts. Powder Metall Met Ceram 2001, 40(3-4):174-178.
Dorofeev Y.G., Zherditskii N.T. Preparation of nonporous material from cast iron turnings by the method of dynamic hot pressing. Powder Metall Met Ceram 1965, 4(10):820-826.
Nakagawa T., Dai F.S. Modern Dev Powder Metall 1981, 12:723-743.
Mamedov A.T., Aliev N.A., Bakhyshev T.A. Structure and properties of composite sintered material of the type iron-cast iron. Powder Metall Met Ceram 1993, 32(1):59-62.
Bokii Y.F. Purification of metal powders from oxide films in a jet mill. Powder Metall Met Ceram 1982, 21(2):81-84.
Avner S.H. Introduction to physical metallurgy 1998, Mcgraw-Hill, India. 1st ed.